Common faults and solutions for servo-controlled tensile testing machine motors

Fault 1: Internal electronic thermal power protection action error symbol: OL1

Solution:

1. Check if the motor is overloaded.

2. Check (7-00) if the rated current of the motor is appropriate.

3. Check the electronic thermal relay function settings.

4. Increase the motor capacity.

Panasonic servo motor

Fault 2: The output current exceeds the current that the motor driver can withstand. Error symbol: OL

Solution:

1. Check if the motor is overloaded.

2. Decrease (7-02) torque boost setting.

3. Increase the motor drive output capacity.

Fault 3: Communication error error symbol: CE1

Solution:

1. Check if the communication signal is reversed SG+, SG-.

2. Check if the communication format is correct.

Fault 4: Motor load is too large Error symbol: OL2

Solution:

1. Check if the motor load is too large.

2. Check the torque detection level setting value (6-03→6-05).

Fault 5: Overcurrent in acceleration error symbol: OCR

Solution:

1. Check the screws of the motor driver and motor for looseness.

2. Check if the U/T1-V/T2-W/T3 output connection is poorly insulated.

3. Increase the acceleration time.

4. Decrease (7-02) Torque boost setting.

5. Replace the large output capacity motor driver.

Fault 6: Overcurrent in deceleration generates error symbol: OCd

Solution:

1. Check if the U/T1-V/T2-W/T3 output connection is poorly insulated.

2. The deceleration time is lengthened.

3. Replace the large output capacity motor drive.

Fault 7: Overcurrent in operation generates error symbol: OCn

Solution:

1. Is the output connection poorly insulated?

2. Check if the motor is blocked.

3. Replace the large output capacity motor drive.

Fault 8: When the external multi-function input terminal (M1~M3) sets the external abnormality and GND is closed, the motor driver stops outputting the error symbol: EF

Solution: Clear the source of the fault and press the "RESET" button.

Fault 9: Internal memory IC data write error error symbol: CF1

Solution:

1. Power off after power off.

2. Or send the factory for repair.

Fault 10: Internal memory IC data readout error error symbol: CF2

Solution: Press the RESET button to reset the internal parameters to the factory.

Fault 11: The motor driver detects the line abnormality (there are seven types of CF3.1→CF3.7) error symbol: CF3

Solution: The above seven kinds of abnormalities are sent directly to the factory for repair.

Fault 12: Automatic acceleration/deceleration mode failure error symbol: CFR

Solution: 1. Whether the motor driver and motor match properly. 2. The load recovery inertia is too large. 3. The load changes too sharply.

Fault 13: When the external multi-function input terminal (M1→M3) is set to this function and GND is closed, the motor driver stops outputting the error symbol: bb

Solution: Clear the signal source "bb" and disappear immediately.

Common faults and solutions for servo-controlled tensile testing machine motors

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